Will the oil leakage of the electric stacker truck affect its service life?

by:Jxforklift     2021-12-24
As an electric stacker for industrial handling vehicles, it is mainly powered by electric motors, and then various wheeled handling vehicles for loading and unloading, stacking, stacking and short-distance transportation of pallet goods. What are the factors related to the efficiency and service life of electric stackers? Normally, we need to perform routine maintenance on the all-electric stacker after one week of use. 1. Safety rules for maintenance of all-electric stackers (1) Keep the maintenance site clean and sanitary. (2) Unplug the power socket and disconnect the power supply before repairing the all-electric stacker. (3) During maintenance, do not carry loose objects or valuables on your body. (Note: When repairing the electrical system of an all-electric stacker, if the metal touches the energized electronic components, it may cause a short circuit or burn. Therefore, please take off your watch, earrings or other accessories.) The truck. (4) When checking the oil leakage of the car body, please wipe it with paper or cardboard, and do not touch it directly with your hands. To avoid scalding (5) Please note that the oil temperature in the transmission or hydraulic system may be high. The all-electric stacker should be cooled first, and then the gear oil or hydraulic oil should be replaced to prevent high oil temperature from burning. Stacker truck. (6) Before opening the left and right box covers or the electrical system, the key switch of the all-electric stacker should be turned off. (7) Before checking the hydraulic system, the fork should be lowered to release the system pressure. (8) The hydraulic system should be filled with new clean oil. (Note: If the hydraulic oil is not clean, it will affect the precision hydraulic components and reduce the capacity of the entire electric stacker hydraulic system. If different brands of hydraulic oil are used, it will damage the hydraulic components and also affect the system capacity. So, add Or when replacing hydraulic oil, pay attention to using a uniform brand). Manual hydraulic pallet truck. (9) When working under an all-electric stacker, the all-electric stacker should be supported by a bracket. (10) When welding the car body, disconnect the battery power supply. Because the welding current may enter the battery during welding, please cut off the battery to prevent this from happening. (11) Please abide by relevant laws and regulations, protect the environment, store and discharge oil in accordance with regulations, and do not discharge it into sewer pipes. 2. Maintenance of the motor of the electric stacker truck (1) Complete maintenance of the motor once a year. (2) Inspection and maintenance of the motor should be carried out under power failure. (3) Check whether the connecting wire of the motor outlet is correct and firm. . (4) Check whether the commutator is clean, and the brush should slide freely in the brush box. (5) Measure the cold insulation resistance of the motor with a 250 volt megger every three months. The resistance should be greater than 0.5MΩ, such as the resistance value. If it is less than 0.5 MΩ, it should be dried. (6) Check the wear of the brushes every three months, and replace the brushes as appropriate. (7) Check whether all fasteners are tight. Semi-electric stacker. The normal service life of electric stackers is five to six years or six to seven years. If maintenance is not done, the service life will be greatly reduced. The average annual working time of foreign electric stackers is much lower than that of domestic ones. Average annual working hours of electric stackers. After four to five years of normal operation, the working performance of electric stackers will be significantly different from that of new vehicles. This is due to the wear and tear of various parts, especially power system parts, which slow down the work speed and cause the system Heat, slow down the working speed, lengthen the working time and reduce the working efficiency. Secondly, after three to four years of operation of the electric stacker, the friction of various parts will cause serious wear, which causes the noise of each part to increase during operation. As a result of the wear, the matching gap is enlarged.
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